Battery Pack Potting Compound Supplier
High Performing Epoxy and Polyurethane protects battery packs
Since 1958, Epic Resins has been designing custom potting solutions to meet a variety of unique market requirements. From automotive devices to renewable energy systems, we have the capabilities to engineer the perfect battery pack encapsulant or potting compound for your needs.
Epic Resins has an entire line of Underwriters Laboratory (UL) recognized resin compounds safe for use in elevated temperature environments. With Epic Resins’ quality potting compounds, battery systems are better able to withstand the stresses of higher operating temperatures than most other applications. Optimize your product’s function with durable encapsulants and potting compounds for battery packs from Epic Resins.
Epic Resin Battery Pack Potting Compound Advantages:
- High thermal stability and UL-Certification
- Suitable for applications requiring compliance to UL-1973
- Excellent adhesion
- Protection from mechanical shock and vibration
- Prevents damage from moisture and chemical exposure
- Good electrical insulation
Contact the potting compound formulators at Epic Resins for the best battery pack protection.
Options for Battery Pack Potting Include:
Epic Resins RM2018 is a two component polyurethane potting and encapsulating compound that carries a UL94 V-0 flammability rating. RM2018 is designed for potting DC/DC converters, GPS sensors and other electronic devices that require flexibility over a wide temperature range. RM2018 also features a convenient 4:1 volumetric mix ratio, lowTg and excellent electrical stability over various frequencies.
Epic S7527 is a two component urethane potting material formulated to provide a long gel time at a medium hardness. S7527 has a UL 94V-0 recognized flame rating at 9mm without the use of phosphate or halogen containing flame retardants. S7527 is made from RoHS compliant ingredients. S7527 has excellent thermal properties and water resistance.
Epic S7475 is a two component polyurethane compound that was formulated for potting electronic control modules (ECM's). The low mixed viscosity of the S7475 allows the material to flow into intricate places under printed circuit boards and other tight tolerance areas in a wide variety of electronic devices. Another key property of this product is the 4:1 by volume mix ratio that makes the system very adaptable to meter mix and dispense applications. Offering a hardness of Shore OO = 50-65, the S7475 provides excellent flexibility, therefore allowing delicate surface mounted devices (SMD's) to expand and contract during thermal shocks and thermal cycling. For applications that generate a great deal of heat, this product is also an excellent choice due to its low weight loss at elevated temperatures. S7475 has shown extremely low weight loss at 130°C - 0.24% after 168 hours. As with all polyurethane chemistries, the S7475 requires safe handling precautions such as desiccant canisters in drum bungs and inert gas purging of opened containers with nitrogen or argon. Moisture contamination of the product should be avoided at all costs as the product will react with moisture to produce CO2 as a byproduct causing foaming. S7475 is free of heavy metals and PBDE's and is RoHS compliant. S7475 meets UL94V-0 at 4.8mm.
Custom Battery Pack Encapsulants and Potting Compounds
Your specialized battery pack design may require potting materials with unique properties not found in other compounds. The expert formulators at Epic Resins can adapt existing potting compounds to meet your specific needs, or we’ll create completely custom formulations unique to your battery pack product. In our state-of-the-art development and testing laboratories, we’ll formulate the highest-performing potting compounds with the characteristics you require.
Epic Resins Services
At Epic Resins, we do more than potting compounds for battery packs. Other services we provide include:
- Electronic potting
- Filtration resins
- LED encapsulants
- Solar energy potting
- Wind energy potting
- Edge molding