Potting Compounds for Lithium Ion Battery Manufacturers
Better Resin Formulas for Better Li-Ion Batteries
Epic Resins’ lithium ion battery potting materials provide essential protection from moisture and chemical exposure and guard against damage from mechanical and temperature shock. Consisting of a very light weight design, lithium batteries are an ideal power sources for smaller consumer products and are exposed to a wide range of environmental stresses. Our formulators design potting materials and encapsulants perfect for the whole gamut of Li-Ion battery applications.
We have extensive experience in the design, formulation and manufacturing of polyurethane potting and encapsulation compounds ideal for lithium ion battery packs. Our expert sales engineers will work with you to find the best encapsulation or potting product you need for a more durable lithium ion battery system.
Features of Epic Resins’ Lithium Ion battery Potting Compounds and Encapsulants
- Custom process design to reduce your WIP (work in progress)
- Thermal and mechanical shock protection
- UL rated chemistries
- Wide range of hardness
- High flexibility
- Excellent moisture and chemical resistance
- Low component stress
Improved Li-Ion Battery Products with Custom Polyurethane and Epoxy Resins
Lithium Ion battery performance is essential to such a wide range of consumer goods, it can seem impossible to find a potting compound to satisfy the needs of all its applications. Epic Resins has the capability to create custom potting compounds to nearly any specification, offering the properties your lithium ion battery needs to operate at the highest level.
We can adapt one of our many existing formulations or create a potting compound specific for your product. Our decades of experience, coupled with our state-of-the-art product development lab, makes Epic Resins a leader within the electronic potting and encapsulation production industry.
Contact Epic Resins today to get a custom formulated potting compound for your lithium ion battery design.
Li-Ion Battery Potting Compound Options Include:
Epic Resins RM2018 is a two component polyurethane potting and encapsulating compound that carries a UL94 V-0 flammability rating. RM2018 is designed for potting DC/DC converters, GPS sensors and other electronic devices that require flexibility over a wide temperature range. RM2018 also features a convenient 4:1 volumetric mix ratio, lowTg and excellent electrical stability over various frequencies.
S7475 Product Description:
Epic S7475 is a two component polyurethane compound that was formulated for various electronic potting applications including electronic control modules (ECM’s), micro-inverters, and lithium battery systems. The low durometer of Epic S7475 provides excellent flexibility over a wides temperature range, therefore allowing delicate surface mount devices (SMD's) to expand and contract during thermal shock minimizing stress on components. Epic S7475 also features excellent thermal stability providing this product as an ideal candidate for applications that generate a great deal of heat during operation. Epic S7475 is free of heavy metals and PBDE's and is RoHS compliant. S7475 meets UL94V-0 at 4.8mm.
S7527 Product Description:
Epic S7527 is a two component urethane potting material formulated to provide a long gel time at a medium hardness. S7527 has a UL 94V-0 recognized flame rating at 9mm without the use of phosphate or halogen containing flame retardants. S7527 is made from RoHS compliant ingredients. S7527 has excellent thermal properties and water resistance.
Advantages of Polyurethane Potting for Li-Ion Batteries:
- High resilience allowing for excellent compression set properties
- Exhibits excellent electrical insulating properties
- Forms strong bonds to a wide-range of substrates
- Formulations available for a wide range of processing parameters