Epoxy Resin Varnishes and Encapsulants for Transformers
Transformer Electronics Resins and Encapsulants
Epic Resins manufactures a full line of formulated epoxy resin systems for use in transformer applications. These epoxy resin formulations are specifically designed for use with high temperatures, high voltage applications, and electrical applications. With a wide range of viscosities, these epoxy resin formulations are perfect for a variety of unique uses. Depending on your application requirements we have transformer epoxy resin with any level of thickness. We also create custom epoxy resin formulations to ensure you find the perfect solution to your needs.
With good physical and electrical capabilities, our transformer epoxy resins assist your products in performing at their best. Whether you are looking for a UL recognized varnish or a system to encapsulate your transformer, Epic Resins can help you select a product for your needs.
Encapsulants for Buck-Boost Transformers
The voltage and current adjusting ability of buck-boost transformers make them an integral part of the power systems of everything from computers and telecom devices to tanning beds. For many of these applications, a durable encapsulation compound is essential for protecting the performance of sensitive electrical connections and circuits. Epic Resins has an extensive line of epoxy and polyurethane resins with a range of properties to accommodate nearly any environmental stress. Many of our encapsulants are UL recognized to withstand the high temperatures associated with many transformer applications.
Epoxy Resin varnishes and Encapsulants for Transformers
Epic S7527 - 2 Component Potting Compound
Epic S7527 is a polyurethane with UL 94V0 recognition and is designed to keep electronics working safe in extreme conditions. This Epic Resins product features low weight loss at elevated temperatures, with excellent thermal and electrical properties. Based on extensive UL testing, the Epic S7527 boasts a 150°C RTI rating making it compatible with a wide variety of transformer electronics resins and encapsulants.
Epic TC0118 Series - Electrical Potting Compound
Epic Resins TC0118 series of UL recognized thermally conductive epoxy varnishes come in a variety of viscosities designed to yield the various film thicknesses depending on your application requirements. Epic TC0118 series of products can be used as electrical potting compounds, dip process resins, or VPI resins. The TC0118 product line is part of UL File no. OBJS2.E123927
Epic S7174-03 - 2 Component Epoxy Electrical Potting/Casting System
Epic S7174-03 is a fire resistant, two component, filled epoxy electrical potting and casting system. Epic S7174-03 features a low mixed viscosity, convenient mix ratio, and very low shrinkage. This product is an outstanding selection for high voltage power supplies requiring good thermal conductivity. This electrical potting product is UL 94 V-0 recognized at 3 mm.
Epic S7478 - 2 Component Polyurethane Potting Compound
Epic S7478 is a two component polyurethane potting compound designed for use in high-temperature applications. Epic S7478 is UL 94 V-0 recognized in a thin cross section without the use of halogen flame retardants and offers a 140°C RTI recognized by UL. The Epic S7478 works extremely well for LED drivers that must meet the requirements of UL 8750 safety standards for LED equipment in lighting products, damp location drivers, electrical encapsulation, signs and many other electrical potting applications. For more technical information on Epic S7478 please view the brochure below.
Epic S7219 - 2 Component Clear Epoxy Potting Compound
Epic S7219 is a two component clear epoxy potting compound designed for the encapsulation of small transformers. S7219 electrical potting compound features a low viscosity and long pot life to provide air bubble-free castings.
Epic S7195A/S7195-01B - 2 Component Filled Epoxy Casting System
EPIC S7195A/S7195-01B is a general purpose, two component, filled epoxy casting system. EPIC S7195 has a convenient 2:1 mix ratio by volume and is colored blue and yellow resulting in a green mixed product.
Epic R1055/H5083 - Epoxy Electrical Potting System
Epic R1055/H5083 is a vacuum grade modified epoxy electrical potting system that is formulated to achieve penetration of tightly wound electrical coils. The system cures at ambient temperatures thereby affording the user the opportunity to reduce substantial energy costs normally associated with heat curing systems. When fully cured, Epic R1055/H5083 potting compound features a combination of good physical and electrical properties that particularly qualify the compound for potting high voltage power supply sources with a UL recognized RTI of 180°C. Epic R1055/H5083 is also UL rated F1 and is suitable for outdoor use with respect to exposure to ultraviolet light, water exposure and immersion in accordance with UL 746C.
Transformers Function Better with Polyurethane and Epoxy Potting and Varnishing Compounds
Transformers suffer through a lot of wear and tear, exposed to hot temperatures and high voltage. In doing its job properly, such devices require component protection. Epic Resins manufactures thermally conductive polyurethane potting compounds providing insulation for transformers. With capabilities suited for parts in dangerous conditions, our polyurethane and epoxy compounds prove their worth with superior results.
Benefits of Epoxy Resin for Transformer Applications
Built for industries in telecommunications, Epic Resins’ polyurethane potting compounds perform to the benefit of the protected components. Our epoxy and polyurethanes can be formulated to resist heat and water, deter rusting, degradation, and eventual system breakdown of PCB components and more.
Other featured benefits of our potting compounds include:
- Thermal shock resistance
- Strength and Durability
- Electrical Insulation
- Thermal Conductivity
Other Industries with the Epic Resin Advantage
Besides telecommunication, other industries and their offshoots reap the benefits of our polyurethane potting compounds. Businesses in need of reliable encapsulating, insulating, and adhesive material depend on our quality line of epoxy and polyurethane resin manufacturing services—and we render top-of-the-line products every day.
Applications benefiting from our quality-crafted resins include:
Pool/Spa Filters – our resins resist water leakage and cleaning chemicals, letting filters do their job without breakdown
Wind Energy – with high bonding strength and heat-resistance, our epoxies and polyurethanes are perfect for continuous movement and withstanding harsh weather
Automotive – our products protect ignition coils and electrical components from moisture and heating up other fragile surrounding parts
Solar Energy – epoxies and polyurethanes from Epic Resins withstand all damaging weather environments with its strong adhesive properties