Epoxy and Polyurethane potting compounds for battery management systems

We formulate and manufacture epoxy and polyurethane potting compounds to protect sensitive electronics in your battery management system (BMS). Our potting compounds meet and exceed standards for performance, reliability, and safety. These protective resins are engineered to function under extreme conditions, to ensure your battery management system keeps batteries working within safe and efficient operating ranges. Our compounds are formulated to optimize your BMS by protecting from:

  • Thermal runaway propagation
  • Thermal conductivity
  • Thermal shock
  • Thermal cycling
  • Performance in extreme temperatures (high and low)

BMS Potting Compound Advantages

Our BMS potting compounds offer:

  • Excellent flexibility
  • Thermal shock and cycling protection
  • Low weight loss at elevated temperatures
  • Convenient mix ratios for meter mix and dispense applications
  • UL 94 V-0 flammability rating
  • Low Tg and component stress
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Popular Battery Management System Compounds:

 
  • Epic S7475 is a two-component polyurethane compound
  • Designed for potting electronic control modules (ECM's) and a wide variety of electronic devices with an operating range of -50°C to 130C°C
  • Low mixed viscosity allows the material to flow into intricate areas under printed circuit boards and other tight-tolerance areas
  • 4:1 by volume mix ratio allows the system to be very adaptable for meter mix and dispense processing
  • Very low hardness in combination with the low Tg provides excellent flexibility, allowing delicate surface-mounted devices (SMDs) to expand and contract during thermal cycling and thermal shock
  • Has shown extremely low weight loss at 130°C, for applications that generate a great deal of heat
  • UL 94-V0 recognized at 4.8 mm
  • RoHS compliant
  • Epic S7553 is a two-component polyurethane compound
  • Convenient 4:1 volumetric mix ratio
  • UL 94 V-0 recognized at 6 mm
  • RoHS compliant
  • Designed for electronic potting applications, including: battery management systems, sensors, control modules & under-the-hood applications

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Product Experts

Custom Potting Compounds for Battery Management Components

Our in-house Chemists formulate unique polyurethane and epoxy compounds, dedicated to high performance under a range of environments and applications. Our experts can adapt existing resin products or formulate a unique potting product to meet your exact specifications.

Our custom epoxy and polyurethane formulations are formulated to meet your requirements:

  • Operating temperature range
  • Chemical resistance
  • Environmental exposure
  • Cure schedule
  • Surface preparation
  • Thermal shock
  • Bond strength
  • Surface adhesion
  • Viscosity

Additional Services from Epic Resins

We don’t just formulate resins for battery management systems. We are also a leading supplier of potting compounds for transformers, control modules and more! Learn more about our product lines: