Polyurethane Polymers vs Silicone Compounds

Epic Resins offers a broad range of polyurethanes, engineered to meet the demands of diverse applications. A common question we hear is whether silicone-based systems are a better choice.

Silicones have some advantages, like resisting degradation at high-temperatures above 200°C. However, polyurethanes deliver on formulation versatility. Urethanes can be designed with superior thermal, physical, and chemical properties. Polyurethanes offer excellent protection at a lower cost—making them the preferred solution for many potting applications.

8 Advantages of Replacing Silicone Potting with a Polyurethane

Precision Material Engineering

Our advanced laboratory capabilities enable us to deconstruct and analyze the molecular structures of competitive polyurethanes and silicones. This enables us to:

Why Material Choice Matters

From our high-quality raw materials to our ability to engineer polymers to specific properties, Epic Resins delivers polyurethanes that are verified and reliable.

Alternatives to Silicone Potting Compounds:

  • Epic S7325 is a low-hardness aromatic urethane potting compound
  • Convenient 1:1 by volume mix ratio
  • Designed to pass UL 94 HB at 1.5 mm
  • Specifically designed for potting/casting applications that require low hardness, a convenient volumetric mix ratio and short working times
  • Useful for applications requiring a re-enterable compound
  • Epic RM2016 is a two-component polyurethane potting compound
  • Medium pot life
  • Convenient 1:1 by volume mix ratio
  • Formulated with low hardness and a very low glass transition temperature
  • Epic S7281 is a two-component aliphatic polyurethane potting compound
  • Designed with a fast cure
  • Convenient 1:1 by volume mix ratio
  • Excels in high-temperature applications, displaying very low weight loss at 125°C over extended periods of time
  • Due to the low hardness and very low glass transition temperature, it allows expansion and contraction of solder joints and delicate electronic components without causing failures from mechanical stresses
  • Epic S7475 is a two-component polyurethane compound
  • Designed for potting electronic control modules (ECM's) and a wide variety of electronic devices with an operating range of -50°C to 130C°C
  • Low mixed viscosity allows the material to flow into intricate areas under printed circuit boards and other tight-tolerance areas
  • 4:1 by volume mix ratio allows the system to be very adaptable for meter mix and dispense processing
  • Very low hardness in combination with the low Tg provides excellent flexibility, allowing delicate surface-mounted devices (SMDs) to expand and contract during thermal cycling and thermal shock
  • Has shown extremely low weight loss at 130°C, for applications that generate a great deal of heat
  • UL 94-V0 recognized at 4.8 mm
  • RoHS compliant