Protect & Enhance E-Mobility Capacitors With Advanced Potting Solutions

Maximize Capacitor Reliability in Demanding EV Applications

E-mobility capacitors face extreme operational stresses—thermal cycling, vibration, moisture, and electrical loads—that threaten performance and lifespan. Our thermally conductive epoxy and polyurethane potting compounds provide the critical protection your components need.

Key Benefits for E-Mobility Capacitors:

  • Extended capacitor lifespan

    Extended Lifespan

    Shield against thermal degradation & environmental damage

  • Capacitor heat dissipation

    Superior Heat Dissipation

    High thermal conductivity prevents overheating

  • Capacitor mechanical & shock protection

    Mechanical Protection

    Resist shock, vibration, and physical stress

  • Capacitor chemical and water resistance

    Chemical & Moisture Resistance

    Withstand harsh operating conditions

  • Capacitor electrical stability

    Electrical Stability

    Maintain consistent dielectric performance

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POPULAR EV CAPACITOR COMPOUNDS:

  • Epic 0154 is a thermally conductive, 1-component epoxy potting compound
  • Low-temperature cure and good electrical properties
  • Minimal settling characteristics and good heat transfer
  • Supreme structural strength and integrity to provide long-lasting, reliable performance
  • Excellent shelf-life stability for a one-component heat-cure epoxy resin
  • Epic R1000-01/H5000-01 is a filled, high viscosity, modified thermally conductive epoxy resin
  • Stabilized to permit the successful use of dispensing equipment, as well as manual batch processing
  • Room temperature and elevated temperature curing options are available
  • Used in a variety of applications such as capacitors, resistors, diodes and torch heads
  • Epic S7527 is a two-component polyurethane potting compound
  • Formulated for applications requiring thermal stability at high temperatures
  • UL 94 V-0 flame rating and a 150°C RTI rating per UL 746
  • Low mixed viscosity for superior flow into tight tolerance areas
  • Good thermal conductivity
  • Low weight loss at elevated temperatures
  • Outstanding adhesion to various metal and plastic substrates
  • RoHs compliant
  • Excellent moisture resistance
  • Excellent for potting and encapsulating sensitive electronics, exposed to harsh environments
  • Epic S7577 is a two-component polyurethane potting material
  • Designed with a low viscosity and long gel time
  • Features a mid Shore D hardness range in an unfilled system
  • Cures to a handable state in a few hours, but requires a longer period of 7-14 days to reach full properties

Custom E-Mobility Capacitors Enhanced With Advanced Potting Solutions

Every electric vehicle demands capacitors that can withstand extreme conditions—high temperatures, constant vibration, and exposure to moisture and chemicals. Our custom capacitor potting solutions are engineered to meet these challenges, ensuring optimal performance, extended lifespan, and unmatched reliability in e-mobility applications.

By encapsulating your capacitors with our thermally conductive epoxy or polyurethane compounds, you gain:

  • Tailored Protection

    Custom formulations to match your capacitor’s electrical and thermal requirements

  • Superior Heat Dissipation

    Prevents overheating and maintains efficiency

  • Vibration & Shock Resistance

    Critical for EVs navigating rough terrain

  • Long-Term Durability

    Resists moisture, chemicals, and thermal cycling

Whether you need high-voltage DC-link capacitors, filtering modules, or energy storage components, our advanced potting solutions ensure your capacitors perform flawlessly—now and over the long haul. Let’s engineer the perfect protection for your design.

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