Advanced Adhesives for Renewable Energy Manufacturers
Custom-Formulated Resins for Sustainable Energy Applications
Epic Resins specializes in developing tailored polyurethane and epoxy resin solutions for the diverse needs of the renewable energy sector. Our custom formulations are engineered to excel in specific wind energy applications, including:
- Blade construction adhesives
- Generator assembly compounds
- Composite tower pole bonding materials
- Support structure adhesives
We recognize the complexity of wind turbine systems and their varied operating requirements and understand no single adhesive can meet all requirements. Our expert chemists have decades of experience and work closely with clients to create unique adhesive and potting compound formulations.
Our comprehensive development process guarantees optimal performance:
- Requirement analysis: Our support technicians gather detailed information on application specifics and environmental stresses.
- Custom formulation: We develop tailored epoxy or polyurethane compounds to match your exact needs.
- Rigorous testing: Each formulation undergoes extensive testing to ensure reliability and durability.
- Ongoing support: We provide expert assistance from concept through to end-use troubleshooting.
Whether you need high-strength adhesive for turbine blades or a weather-resistant potting compound for electrical components, Epic Resins delivers innovative solutions backed by our commitment to quality and sustainability in renewable energy manufacturing.
Learn more about our resin compounds or get a quote—contact us today.
High-Performance Epoxy Potting Resin for Wind Turbine Generators
Wind turbine generators operate in some of the most challenging environments, particularly in coastal and offshore installations. These conditions demand exceptional protection for critical components like stators. Epic Resins leverages its extending compounding expertise to develop:
- Custom-formulated epoxy compounds resistant to salt water exposure
- High-durability polyurethane resins for inverters
- Electrically insulating potting materials capable of withstanding extreme temperatures and high currents
Our advanced formulations guarantee optimal performance and longevity of wind turbine generators, even in the harshest operational conditions.
Advanced Potting Compounds for Renewable Energy Electrical Systems
Epic Resins offers a comprehensive range of potting and encapsulating solutions tailored for renewable energy electrical components. Our offerings include:
- UL-approved adhesive materials designed for outdoor durability
- High-temperature resistant formulations for extreme operating conditions
- High-voltage insulating compounds for enhanced safety and performance
Our technically proficient sales team works closely with you to select the ideal product for your specific application. We understand the critical nature of electrical system protection in renewable energy installations and provide solutions to:
- Ensure long-term reliability in harsh environments
- Meet or exceed industry standards for electrical insulation
- Offer customizable properties to address unique project requirements
Epic Resins delivers innovative solutions for top-notch protection and optimal performance, whether you need potting compounds for solar inverters, wind turbine control systems or other renewable energy applications.
S7475 - 2 Component Polyurethane Compound
Epic S7475 is a two-component polyurethane compound for potting electronic control modules (ECMs) and a wide variety of electronic devices. The low mixed viscosity of the S7475 allows the material to flow into intricate areas under printed circuit boards and other tight tolerance areas. Another key property of this product is the 4:1 by volume mix ratio which allows the system to be very adaptable for meter mix and dispense processing. The very low hardness of S7475 in combination with the low Tg provides excellent flexibility, therefore allowing delicate surface-mounted devices (SMDs) to expand and contract during thermal cycling and thermal shock. For heat-generating applications, S7475 has shown extremely low weight loss at 130°C. S7475 is UL 94 V-0 recognized at 4.8 mm and is RoHS compliant.
S7351 - Room Temperature Cure Polybutadiene Polyurethane
Epic S7351 is a two-component, room-temperature cure, polybutadiene-based polyurethane. The S7351 was specifically formulated for electronic modules and is also an excellent candidate for electronic control modules (ECMs). Due to its low hardness and flexibility, the S7351 will not exert stress on delicate surface-mounted devices (SMDs) on printed circuit boards (PCBs) when exposed to extreme thermal cycling typical of outdoor electronics applications. The S7351 is an excellent alternative to rigid systems that do not allow expansion and contraction of delicate components, causing failures. Also, due to the polybutadiene chemistry used in this formula, the product provides excellent high-temperature properties up to 125°C and much-improved chemical resistance.
S7457 - 2 Component Polyurethane Potting Compound
Epic S7457 is a two-component polyurethane potting compound designed for electronic potting applications. Epic S7458 was formulated for applications requiring a low Tg, thermal cycling resistance and low weight loss at 130°C and is designed to pass UL 94 V-0. This premium RoHS-compliant polyurethane has a very soft durometer and is great for applications with constant thermocycling.
S7205 - 2 Component Black Epoxy Potting System
Epic S7205 is a two-component, black epoxy system designed for coating or encapsulating a variety of substrates. Epic S7205 features a low viscosity and long pot life to provide bubble-free castings. It has excellent chemical resistance and good electrical insulating properties, making it an excellent choice for use in potting applications subjected to the elements, such as charge controllers.
Battery Pack Encapsulation and Electronic Potting for Renewable Energy Storage & Components
Epic Resins offers cutting-edge encapsulation and potting solutions for diverse battery technologies in the renewable energy sector. Our expertise includes:
- Custom formulations for various battery chemistries and configurations
- Cost-effective solutions tailored to specific system requirements
- The rapid development of new formulations for emerging battery technologies
As renewable energy storage becomes increasingly integrated into power grids, our ability to quickly develop and deliver specialized solutions is more crucial than ever. Partner with Epic Resins to ensure your battery systems are protected with state-of-the-art encapsulation materials.
S7253 Series - 2-Component Polyurethane Compound
Epic S7253 series of products are two-component, UL 94V-0 recognized polyurethane compounds designed for electronic applications requiring encapsulation. The low weight loss of the S7253 series at elevated temperatures suggests this product is suitable for applications up to 125°C. The S7253 series is currently utilized in a variety of applications, including automotive applications that require thermal cycling between -40°C and 85°C. The S7253 series of products features good thermal conductivity along with good adhesion to various metals and plastics. The S7253 series of products meet RoHS requirements.
S7302 - Urethane Potting Compound
Epic S7302 is a tough urethane material designed for electronic potting applications. The chemistry of S7302 lends itself well to products that are exposed to a wide range of temperatures. S7302 is adequate for applications that are thermal cycled between -40°C and 135°C with excursions up to 160°C. S7302 also features good moisture resistance and good adhesion to various metals and plastics.
High-Performance Adhesives for Wind Turbine Manufacturers
Epic Resins leads the industry in developing advanced epoxy and polyurethane adhesives for wind turbine construction, particularly in blad manufacturing. Our comprehensive range of adhesives offers:
- Optimized bonding for fiberglass/epoxy laminate materials
- Flexible pot life and open-time options
- MMD equipment-friendly mixing ratios
- Customizable cure schedules to enhance production efficiency
For turbine blade manufacturing, we provide:
- Structural and bonding adhesives compatible with primed metals and epoxy/fiberglass laminates
- Non-slump, non-sag formulations for precise application
- Durable bonds that often outlast the substrates themselves
Our polymer experts specialize in creating custom adhesive chemistries that:
- Withstand the unique environmental stresses of wind turbine operations
- Align perfectly with your specific blade-building processes and techniques
- Meet or exceed industry standards for strength and durability
Whether you need a standard high-performance adhesive or a completely custom formulation, Epic Resins has the expertise and capabilities to enhance the efficiency, durability and performance of your wind turbine components.
Epic S7068 - 2 Component Primerless Adhesive
Epic S7068 is a two-component high-strength, primerless, structural adhesive designed for bonding FRP to itself or primed metals. Epic S7068 adheres extremely well to most SMC formulations with little or no surface preparation. Epic S7068 also offers the flexibility of mix ratios and good peel strength and does not sag in a 3/8 inch bead.