Advanced Adhesives for Renewable Energy Manufacturers
Custom-Formulated Resins for Sustainable Energy Applications
Epic Resins specializes in developing tailored polyurethane and epoxy resin solutions for the diverse needs of the renewable energy sector. Our custom formulations are engineered to excel in specific wind energy applications, including:
- Blade construction adhesives
- Generator assembly compounds
- Composite tower pole bonding materials
- Support structure adhesives
We recognize the complexity of wind turbine systems and their varied operating requirements and understand no single adhesive can meet all requirements. Our expert chemists have decades of experience and work closely with clients to create unique adhesive and potting compound formulations.
Our comprehensive development process guarantees optimal performance:
- Requirement analysis: Our support technicians gather detailed information on application specifics and environmental stresses.
- Custom formulation: We develop tailored epoxy or polyurethane compounds to match your exact needs.
- Rigorous testing: Each formulation undergoes extensive testing to ensure reliability and durability.
- Ongoing support: We provide expert assistance from concept through to end-use troubleshooting.
Whether you need high-strength adhesive for turbine blades or a weather-resistant potting compound for electrical components, Epic Resins delivers innovative solutions backed by our commitment to quality and sustainability in renewable energy manufacturing.
Learn more about our resin compounds or get a quote
High-Performance Epoxy Potting Resin for Wind Turbine Generators
Wind turbine generators operate in some of the most challenging environments, particularly in coastal and offshore installations. Harsh conditions demand exceptional protection for critical components like stators. Epic Resins leverages its extending compounding expertise to develop:
- Custom-formulated epoxy compounds resistant to saltwater exposure
- High-durability polyurethane resins for inverters
- Electrically insulating potting materials capable of withstanding extreme temperatures and high currents
Our advanced formulations guarantee optimal performance and longevity of wind turbine generators, even in the harshest operational conditions.
- Epic S7302 is a tough, medium durometer, polyurethane potting and encapsulating material
- UL 94 HB recognized 1.5 mm
- Room temperature cure system that may be accelerated by increased temperatures
- Used in applications that are exposed to a wide range of temperatures
- Exhibits good adhesion to many types of thermoplastic cases, without the need for surface preparation
- Great product for applications that will see the vibration, thermal cycling, and/or thermal shock
- Good moisture resistance
- Good adhesion to various metals and plastics
- Epic S7351 is a two-component, room temperature cure, polybutadiene-based polyurethane potting compound
- Specifically formulated for electronic marine modules (EMM's) and is also an excellent candidate for electronic control modules (ECM's)
- Low hardness and flexibility, to not exert stress on delicate surface-mounted devices (SMD's) on printed circuit boards (PCB's) when exposed to extreme thermal cycling typical in marine and automotive electronics applications
- Excellent alternative to rigid systems that do not allow expansion and contraction of delicate components, causing failure
- Excellent high-temperature properties up to 125°C and much-improved chemical resistance, due to the polybutadiene chemistry
- Epic S7475 is a two-component polyurethane compound
- Designed for potting electronic control modules (ECM's) and a wide variety of electronic devices with an operating range of -50°C to 130C°C
- Low mixed viscosity allows the material to flow into intricate areas under printed circuit boards and other tight-tolerance areas
- 4:1 by volume mix ratio allows the system to be very adaptable for meter mix and dispense processing
- Very low hardness in combination with the low Tg provides excellent flexibility, allowing delicate surface-mounted devices (SMDs) to expand and contract during thermal cycling and thermal shock
- Has shown extremely low weight loss at 130°C, for applications that generate a great deal of heat
- UL 94-V0 recognized at 4.8 mm
- RoHS compliant
- Epic S7553 is a two-component polyurethane compound
- Convenient 4:1 volumetric mix ratio
- UL 94 V-0 recognized at 6 mm
- RoHS compliant
- Designed for electronic potting applications, including: battery management systems, sensors, control modules & under-the-hood applications
Battery Pack Encapsulation and Electronic Potting for Renewable Energy Storage & Components
Epic Resins offers cutting-edge encapsulation and potting solutions for diverse battery technologies in the renewable energy sector. Our expertise includes:
- Custom formulations for various battery chemistries and configurations
- Cost-effective solutions tailored to specific system requirements
- The rapid development of new formulations for emerging battery technologies
As renewable energy storage becomes increasingly integrated into power grids, our ability to quickly develop and deliver specialized solutions is more crucial than ever. Partner with Epic Resins to protect your battery systems with state-of-the-art encapsulation materials.
- Epic S7253 series of products are 2-component polyurethanes
- Low mixed viscosity for superior flow into tight tolerance areas
- Good thermal conductivity
- Low weight loss at elevated temperatures
- 125°C operating temperature
- Outstanding adhesion to various metal and plastic potting cases
- RoHS compliant
- UL recognized or designed to pass
- Thermal cycling between -40°C and 85°C
- Good electronic properties
- Epic S7302 is a tough, medium durometer, polyurethane potting and encapsulating material
- UL 94 HB recognized 1.5 mm
- Room temperature cure system that may be accelerated by increased temperatures
- Used in applications that are exposed to a wide range of temperatures
- Exhibits good adhesion to many types of thermoplastic cases, without the need for surface preparation
- Great product for applications that will see the vibration, thermal cycling, and/or thermal shock
- Good moisture resistance
- Good adhesion to various metals and plastics
High-Performance Adhesives for Wind Turbine Manufacturers
Epic Resins leads the industry in developing advanced epoxy and polyurethane adhesives for wind turbine construction, particularly in blade manufacturing. Our comprehensive range of adhesives offers:
- Optimized bonding for fiberglass/epoxy laminate materials
- Flexible pot life and open-time options
- MMD equipment-friendly mixing ratios
- Customizable cure schedules to enhance production efficiency
- Epic S7068 is a 2-component, high-strength, structural epoxy resin adhesive
- Designed for bonding fiberglass-reinforced plastics and metals
- Bonds well to most SMC formulations with little or no surface preparation
- Offers mix ratio flexibility and good peel strength