Battery Pack Potting Compound Supplier

Electronic Potting and Encapsulants for Battery PacksHigh Performing Epoxy and Polyurethane protects battery packs

Since 1958, Epic Resins has been designing custom potting solutions to meet a variety of unique market requirements. From automotive devices to renewable energy systems, we have the capabilities to engineer the perfect battery pack encapsulant or potting compound for your needs.

Epic Resins has an entire line of Underwriters Laboratory (UL) recognized resin compounds safe for use in elevated temperature environments. With Epic Resins’ quality potting compounds, battery systems are better able to withstand the stresses of higher operating temperatures than most other applications. Optimize your product’s function with durable encapsulants and potting compounds for battery packs from Epic Resins.

Epic Resin Battery Pack Potting Compound Advantages:

Get a potting compound quote at Epic Resins for the best battery pack protection.

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Options for Battery Pack Potting Include:

Epic RM2018 - Polyurethane Potting Compound for Battery Management Systems

Epic RM2018 is a two-component polyurethane potting and encapsulating compound that carries a UL94 V-0 flammability rating. RM2018 is designed for potting DC/DC converters, GPS sensors, and other electronic devices that require flexibility over a wide temperature range. RM2018 also features a convenient 4:1 volumetric mix ratio, low Tg, and excellent electrical stability over various frequencies.

Epic S7527 - Potting Material with Long Gel Time

Epic S7527 is a two component polyurethane potting compound formulated for applications requiring thermal stability at high temperatures. S7527 carries a UL 94V-0 flame rating and a 150°C RTI rating per UL 746. Epic S7527 is excellent for potting and encapsulating sensitive electronics which will be exposed to harsh environments.

Epic S7475 - Battery Management System Applications

Epic S7475 is a two-component polyurethane compound for potting electronic control modules and a wide variety of electronic devices. Low mixed viscosity allows the material to flow into intricate areas under printed circuit boards and other tight tolerance areas. A 4:1 mix ratio allows the system to be very adaptable for meter mix and dispense processing. The very low hardness of S7475 in combination with the low Tg provides excellent flexibility, allowing delicate surface mounted devices to expand and contract during thermal cycling and thermal shock. For applications that generate high heat, S7475 has shown extremely low weight loss at 130°C. It is UL 94 V-0 recognized at 4.8 mm and is RoHS compliant.

Custom Battery Pack Encapsulants and Potting Compounds

Your specialized battery pack design may require potting materials with unique properties not found in other compounds. The expert formulators at Epic Resins can adapt existing potting compounds to meet your specific needs, or we’ll create completely custom formulations unique to your battery pack product. In our state-of-the-art development and testing laboratories, we’ll formulate the highest-performing potting compounds with the characteristics you require.

Epic Resins Services

At Epic Resins, we do more than potting compounds for battery packs. Learn about all our product lines:

Get a quote from the leading resin supplier for the potting compound solution you need for your battery pack product.

Epic Resins epoxy resin formulations and applications

Epoxy Resin Materials

  • 1 component
  • 2 component
  • Polyurethane potting compounds
  • Electrical potting compounds
  • Thixotropic epoxy compounds
  • Anhydride cure
  • Battery potting compounds
  • Adhesives and bonding materials
  • Polyurethane elastomer
  • Flame Retardant Polyurethane
  • Electronic encapsulation
  • Low hardness polyurethane
  • Aliphatic polyurethane compound
  • UL-Recognized potting compound
  • Thermally conductive epoxy

Benefits of polyurethanes over silicone potting

  • Lower cost of materials results in a more economical polymer
  • Better bond strength to substrates and cases
  • Durable and efficient in optimal operating temperatures range
    • Low temperature: -60°
    • High temperature: 150°C
  • Higher chemical resistance to more chemical compounds
  • Reduced water vapor permeability increases water-resistance of sensitive components
  • More flexible formulation allows polyurethanes to be formulated soft or rigid
  • More strength, elongation, and abrasion resistance
  • Reduced outgassing from material
separation and air filter adhesives