Advanced Potting Encapsulation Products for Ultimate Battery Protection
Potting & Encapsulation Compounds for Batteries
Encapsulation and potting resins guard against battery damage by providing shock resistance and moisture protection while improving thermal stability. Our in-house formulation specialists develop versatile potting and encapsulation materials for OEMs, giving you better performance and more durable battery products.
Our chemists create polyurethane and epoxy resins formulated to fit the requirements of your battery application. We can match our UL-Recognized formulas to your application needs or create a formulation to meet exact specifications. We have solutions for unique environmental stresses on battery packs, battery management systems and lithium-ion batteries, and much more.
Battery Brochure
Battery Potting & Encapsulating Compounds for Manufacturers
Since 1958, Epic Resins has been manufacturing quality polyurethane and epoxy resin compounds for a wide range of products in the battery industry. We can formulate potting and encapsulating compounds for applications such as:
BATTERY POTTING & ENCAPSULATION PRODUCTS
Our advanced potting and encapsulation compounds protect your batteries against thermal and physical shock, as well as damaging elements.
We apply over 60 years of experience in specialty epoxy and polyurethane resins to every product. We work directly with your engineering and manufacturing departments, to provide effective solutions for your exact needs.
Popular Battery Compounds
- Epic S7634 is a 2-component polyurethane potting and encapsulating compound
- UL 94 HB & 94 V-0 flammability rating
- Free of halogens and tri-phenyl phosphate type flame retardants
- Designed for use across a broad temperature range of -40°C to 130°C
- Features a convenient 4:1 volumetric mix ratio and a low glass transition temperature
- Low viscosity for excellent flow into tight areas, making it ideal for Battery Management Systems, DC/DC converters, GPS sensors and other electronics requiring reliable protection
- Maintains flexibility, electrical stability, and low Tg, ensuring long-term performance in harsh environments
- RoHS compliant, helping manufacturers meet global environmental and safety standards
- Applications include: battery management systems, DC/DC converters, GPS sensors
- Epic S7594 is a 2-component polyurethane potting compound
- Designed with a very high thermal conductivity, combined with a long gel time
- UL 94 V-0 recognized at a thickness of 12.5mm in screening tests
- Epic S7592 is a 2-component polyurethane adhesive
- Designed to pass UL 94 V-0 flame-retardant testing
- Convenient 2:1 volumetric mix ratio
- High mixed viscosity
- Excellent adhesion to most plastic and metal substrates
- Thixotropic versions are available
- Room temperature curing system
- Medium Shore D durometer
- Epic S7475 is a two-component polyurethane compound
- Designed for potting electronic control modules (ECM's) and a wide variety of electronic devices with an operating range of -50°C to 130C°C
- Low mixed viscosity allows the material to flow into intricate areas under printed circuit boards and other tight-tolerance areas
- 4:1 by volume mix ratio allows the system to be very adaptable for meter mix and dispense processing
- Very low hardness in combination with the low Tg provides excellent flexibility, allowing delicate surface-mounted devices (SMDs) to expand and contract during thermal cycling and thermal shock
- Has shown extremely low weight loss at 130°C, for applications that generate a great deal of heat
- UL 94-V0 recognized at 4.8 mm
- RoHS compliant
- Epic S7302 is a tough, medium durometer, polyurethane potting and encapsulating material
- UL 94 HB recognized 1.5 mm
- Room temperature cure system that may be accelerated by increased temperatures
- Used in applications that are exposed to a wide range of temperatures
- Exhibits good adhesion to many types of thermoplastic cases, without the need for surface preparation
- Great product for applications that will see the vibration, thermal cycling, and/or thermal shock
- Good moisture resistance
- Good adhesion to various metals and plastics
- Epic S7253 series of products are 2-component polyurethanes
- Low mixed viscosity for superior flow into tight tolerance areas
- Good thermal conductivity
- Low weight loss at elevated temperatures
- 125°C operating temperature
- Outstanding adhesion to various metal and plastic potting cases
- RoHS compliant
- UL recognized or designed to pass
- Thermal cycling between -40°C and 85°C
- Good electronic properties