Energizing Battery Solutions: Adhesives, Potting & Encapsulation

Custom Resins for the Battery Industry

In the evolving battery industry, Epic Resins offers specialized battery adhesives, potting and encapsulation solutions. These products are designed to meet the unique demands of various battery applications from electric vehicles to portable electronics. Our battery potting compounds uphold the highest standards, ensuring longevity and performance.

Advanced Adhesives for Battery Assembly

Epic Resins provides cutting-edge adhesive solutions that ensure robust bonding within battery modules, packs, and cells. These adhesives are formulated to withstand extreme temperatures and environmental challenges. They are suitable for both lithium-ion batteries and lead acid battery applications.

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The Role of Epoxy and Polyurethane Resins in Battery Systems

The battery industry leverages epoxy and polyurethane resins in various components, particularly in the encapsulation of battery cells and modules. These resins play a crucial role in safeguarding the battery's sensitive electronics from external factors. A reliable potting or encapsulating compound around battery cells ensures complete protection against moisture, foreign elements, and thermal propagation. This insulation is vital as it prevents any unintended thermal events that could compromise the battery's performance or safety.

Potting and encapsulating compounds enhance your battery system by:

  • Protection against external impacts
  • Insulation against corrosive agents
  • Moisture and acid resistance
  • Thermal management

Resins Tailored for Battery Systems

We formulate and manufacture potting and encapsulating compounds designed specifically for the battery industry's unique requirements. Key features include:

  • Shelf Stability Formulated to remain strong and effective with a long shelf life.
  • Low Viscosity Superior flow into tight tolerance areas within the battery system.
  • Thermal Management Protect your battery systems from extreme temperatures, ensuring consistent performance in various climates.
  • High Dielectric Strength Prevent electrical breakdowns within the battery system.
  • Flame Retardant Fire-resistant properties, offering an added layer of safety.

Next-Generation Potting and Encapsulation for Battery Safety

Understanding the critical importance of safety in battery technology, we offer potting and encapsulation solutions that enhance thermal management, shock resistance, and overall reliability. Our thermally conductive materials ensure battery management system efficiency and longevity.

Innovative Potting and Encapsulating Compounds for Battery Management Systems

Our encapsulation and potting materials provide protection for battery management systems, ensuring stable performance and extending the lifespan of these essential components.

Tailored Applications Across Battery Segments

Epic Resins offers tailored solutions to suit a wide range of battery segments, addressing specific challenges and needs, from lithium-ion battery encapsulation to lead acid battery solutions.

Battery Resin Solutions for Electric Vehicles (EVs)

Epic Resins provides innovative adhesives, potting, and encapsulation materials designed to withstand the demands of electric vehicles, offering efficiency, safety, and performance. Our battery potting compounds ensure efficient energy transfer and safety in EVs.

Popular Battery Compounds

Epic S7475 is a two-component polyurethane compound for potting electronic control modules and a wide variety of electronic devices. Low mixed viscosity allows the material to flow into intricate areas under printed circuit boards and other tight tolerance areas. A 4:1 mix ratio allows the system to be very adaptable for meter mix and dispense processing. The very low hardness of S7475 in combination with the low Tg provides excellent flexibility, allowing delicate surface-mounted devices to expand and contract during thermal cycling and thermal shock. For applications that generate high heat, S7475 has shown extremely low weight loss at 130°C. It is UL 94 V-0 recognized at 4.8 mm and is RoHS compliant.

Epic S7527 is a two-component polyurethane potting compound formulated for applications requiring thermal stability at high temperatures. S7527 carries a UL 94V-0 flame rating and a 150°C RTI rating per UL 746. Epic S7527 is excellent for potting and encapsulating sensitive electronics that will be exposed to harsh environments.

Epic S7593 is a two-component urethane thermally conductivity self-leveling encapsulant. EPIC S7593 is designed to have a high thermal conductivity, 94-V0 at 1/2", and a long pot life for easy manufacturing.

Epic S7594 is a two-component urethane potting compound designed with a very high thermal conductivity combined with a long gel time. S7594 has been formulated to meet a UL 94V0 flame rating at a thickness of 12.5mm in screening tests.

Epic RM2018 is a two-component polyurethane potting and encapsulating compound that carries a UL94 V-0 flammability rating. RM2018 is designed for potting DC/DC converters, GPS sensors, and other electronic devices that require flexibility over a wide temperature range. It is designed to operate from -40C to 130C. RM2018 also features a convenient 4:1 volumetric mix ratio, low Tg, and excellent electrical stability over various frequencies.

Partner With Epic Resins: Energizing the Future of Batteries

Epic Resins is eager to forge partnerships and collaborate on solutions that will shape the future of mobility and energy storage.

Looking to embark on a project that requires cutting-edge battery potting or encapsulation solutions? Interested in exploring lithium-ion battery encapsulation for your next groundbreaking device?

CONTACT US FOR A QUOTE! Our dedicated team of experts is ready to work with you, ensuring that your battery solutions are safe, efficient, and ready for the challenges of tomorrow.

Frequently Asked Questions (FAQs)

What specialized solutions does Epic Resins offer for battery technology?

Epic Resins offers specialized adhesives, potting, and encapsulation solutions tailored for various battery applications, including electric vehicles, industrial applications, power tools, and much more.

How do Epic Resins' adhesives contribute to battery assembly?

Epic Resins' advanced adhesive solutions provide robust bonding within battery modules, packs, and cells. They are designed to withstand extreme temperatures and environmental challenges, ensuring the integrity and performance of the battery assembly.

How does Epic Resins ensure safety through encapsulation in battery technology?

Epic Resins offers encapsulation solutions that enhance thermal management, shock resistance, and overall reliability.

Can Epic Resins provide tailored battery material solutions for specific segments like electric vehicles?

Yes, Epic Resins offers customized solutions to suit various battery segments, including innovative products designed for electric vehicles. They address the unique demands of each segment, ensuring efficiency, safety, and performance.

How is Epic Resins shaping the future of battery technology?

Epic Resins remains at the forefront of the battery industry, committed to innovation and providing cutting-edge solutions that align with emerging trends and technologies. They are focused on powering the future of energy storage and mobility.

How can I partner with Epic Resins for my battery-related needs?

Whether seeking insights, customized solutions, or collaborative development, Epic Resins' team of experts is ready to assist you. You can contact them directly to explore opportunities for collaboration and support in achieving your battery-related goals.

What sectors can benefit from Epic Resins' battery solutions?

Epic Resins offers battery solutions across various sectors, including automotive (especially electric vehicles), industrial applications, power tools, and more. Their products are designed to meet the unique requirements of each segment.